Posts Tagged ‘Arena Construction’

How Does Your Arena Handle A Rain Storm?

May 17, 2017

Don’t you hate when the weather ruins your riding schedule? The other day I was all excited to work my horse really good when Saturday came. Well Saturday came, along with a huge rainstorm; which then put the outdoor arena out of commission Sunday also. How does your arena hold up after a rainstorm?

There are a few steps you can take to make sure that you don’t end up in a muddy or washed out situation. Location is a huge play in how your arena will react to rain. If you have the luxury of designing your own outdoor arena, be sure to choose a spot that is on higher ground, and away from where your barn rain will drain. Adequate base and drainage play a crucial part in draining the arena too. When building the arena, install 3-4 inches of larger aggregate stone on the very bottom, then 3-4 inches of compacted stone dust with a 2% crown, and finish with 3-4 inches of footing with a 2% crown. The crown will allow for the water to drain off of the surface much better. Pressure treated retaining boards rests on top of the large aggregate stone and outside the fence posts. Retaining boards will help your footing from migrating off of the arena when the water also drains off. Perimeter or curtain drains should run around all sides of the arena around 4-6 buried; the large aggregate stone should also surround the perimeter drains. Below you can see a side view of the base in an outdoor arena.

Footing Side View

Having regular sand in your arena makes it even harder to ride after rain. The sand is easily washed out, and can easily migrate out of your arena. Our dust-free footings are great for both indoor and outdoor arenas. When confronted with water, the wax in the footing blend actually wicks the water off of the surface. Around 80% of the rain is wicked off the surface and the footing only absorbs about 20% of the rainfall. Our customers have given us feedback that they can ride as soon as the rain stops. They don’t have to give their arena time to finish draining the rest of the water. Don’t postpone your scheduled workout again! Choose a footing that can handle heavy rains.

Geotextile Fabric

June 16, 2016

I always talk about how important the base of the arena is. If you install the base incorrectly, you could spend large amounts of money trying to fix it later down the road. One layer in the base that is often overlooked is the geotextile fabric. There are two different types of geotextile fabric: woven and non-woven fabric.

Woven geotextile fabric is a bit cheaper of an option that is created by actually weaving individual threads on a loom. Woven geotextile is strong, and pretty stiff. It is primarily used for steepened slopes, retaining walls, wind erosion, or for cushion. The downfalls of woven geotextile fabric are that it can be easily opened by angular aggregate and does not drain well.

Non-woven fabric is created when the material is bonded with chemicals or with heat to create the consistent surface. This fabric is created for ideal filtration and drainage. It is mostly used for erosion control, separating layers, or drainage fabric. Non-woven fabric is a bit more expensive than woven, and is slightly thinner but can be made at different thicknesses or can be reinforced.

Non-woven geotextile fabricWhen explaining the ideal base that you need for your arena, we always recommend 2-3 inches of large aggregate stone, a layer of geotextile fabric to separate the stone layers, 2-3 inches of crushed stone on top of the fabric, and your footing directly on top of your compacted crushed stone. The geotextile fabric that should be used is a non-woven fabric. This allows for all water to be able to move freely through your base, so that you don’t have any type of water buildup in your base, leading to water buildup in your footing. The reason we also recommend non-woven is because it is stronger than the woven fabric in that the large aggregate stones can’t break through. This ensures that you don’t have stones migrating up into your footing.

We love to help people who are planning their arenas. If you have any questions about what we recommend for your base construction, please feel free to give us a call!

East-West Arena Construction

June 16, 2016
East-west arena construction horse arena IGK Equestrian footing installation

A gorgeous arena with footing installed by East-West Arena Construction

IGK Equestrian has dealers all over the country. These dealers have all installed our footings in various settings. Our biggest dealer is

Mike Waidlich from East-West Arena Construction, located in Millers Falls, MA. Over the past few years, Mike has been building and installing many arenas with our dust-free footings. I wanted to catch up with Mike and ask him a few important questions about the excavation and installation process so that others can better understand it:

How do you choose an appropriate arena site, for both an indoor and outdoor arena? What do you look for?

“The best site for both an indoor and outdoor arena is a place on the property that is elevated above the surrounding land with places for water run off. The better the site, the less excavation work is needed to complete the project. This varies from site to site and is one of the most important parts to quoting a project.”

Do you need to excavate a site?

“For new facilities there is always some excavation work that needs to be done. Usually this involves removing the topsoil and grading the natural sub-base layer.”

What type of fill do you use for the sub-base and base?

“At places with good natural material, we can use the existing material as our sub base. At places that are wet or need to be elevated to promote drainage, we use either a screened bank run gravel or in some cases processed gravel to build the site up. This may vary based on pricing and availability.  For the base, we usually use stone dust. The material is usually 1/4″ and smaller in size. It compacts well and seals out any rocks or gravel beneath it from coming up into the footing.”

What is the best drainage design to use for an indoor vs. an outdoor arena?

“Outdoor arenas need to be elevated above the surrounding land and also pitched in order to get the water to run off the arena surface. With wax coated footing like IGK, we usually use a half percent slope or six inches of pitch over a hundred feet. Depending on arena size, we use one plane or a crowned center. Indoor arenas should be elevated and have good drainage around the outside of the building so water is not able to flow inside.”

What is your opinion of the grid system vs. stone dust for an arena base? Is one system better in an outdoor vs. an indoor arena?

“In my opinion stone dust is the better option. The cost is significantly less and I haven’t seen much of a difference in performance or longevity.”

How do you install the footing layer?

“We grade every layer with precision laser guided equipment. I use a Level-Best grading box on a tracked skid steer. We set the desired pitch with a laser and remote receiver and the machine automatically adjusts the cutting edge of the blade to cut the slope. We’re accurate to within a quarter inch. We install the footing with this equipment as well.”

Why do you/ your customers choose IGK Equestrian’s Footing?

“We’ve been very happy with the products from IGK. For our customers, the low maintenance is very desirable. There are no irrigation or watering routines needed. For a lot of facilities who don’t have someone to do that maintenance, IGK dust free footing is the perfect solution. The mixture of sand, fiber and wax is just right. I like that it’s consistently the same product because it comes straight from the source in NY. Good sand is a hard to thing to find in many areas and IGK takes the guess work out.”

What has been the feedback from customers about IGK Equestrian’s Footing?

“We’ve had a great response to the footing. Since we started offering it to our product line it is consistently the most desired product we offer. Our customers who have purchased it from us are thrilled with the results.”

How do you like installing IGK Equestrian’s footing?

“The fact that it comes pre blended and ready to be installed saves us a lot of time. I like having the option to ship in bulk or by the bulk bags because some sites are difficult to access.”

How long have you been doing excavation work?

“I grew up on a farm with extended family (aunts and uncles) in the dairy business. I’ve been running trucks and heavy equipment since I was tall enough to reach the pedals. After college I started in the trucking business. We hauled fertilizer to farms, landscapers and lawn care companies throughout the northeast. I slowly started buying heavy equipment and doing small jobs on the side. In 2011 hurricane Irene came through our area and we had record flooding; which eroded farm land and river banks through our area. I spent the next 8 months working to repair hundreds of acres of land; which propelled me into the excavation market. As far as the arena work goes, my wife Naomi has been a life long equestrian and convinced me to try installing horse arenas as a side market. One thing led to another and now we have a consistent arena building business.”

To contact East-West Arena Construction for a quote or for more information, check out their website: http://www.eastwest-construction.com or take a look at some of their beautiful arenas on their Facebook Page!

Do Your Research Before You Build!

February 1, 2016

Researching horse arenas is your very first step in building one. And then do more research; and then even more. I always suggest looking at forums, such as Chronofhorse.com and seeing what problems others are having with their arenas, and see what they did wrong or how they fixed it. It’s important to be aware of potential issues if the arena is not installed correctly from the beginning.

One major problem I always see on forums is that horses are “punching” through the footing to the base. Most of the time when this occurs, it is from an incorrect installation of a base. A base for your arena should consist of compacted subsoil, then 3-4 inches of large aggregate stone, followed by a geotextile fabric, and then 3-4 inches of compacted limestone with your footing on top. Clay should absolutely not be used as a base material. Your base will take a beating from riding on top of the footing. If you use clay as your base, it will eventually break down from the beating and from constant moisture. When the clay breaks down, you will have uneven spots in your arena where the clay has collapsed, and dust from the smaller particles.

IMG_2185
A second issue that I see a lot in forums is standing water in your outdoor arena. This can be caused from a few things. Your base needs to be slightly crowned so that water moves to the outside of your arena. On the outside of your arena, buried about six inches deep should be perforated drains that run the perimeter of your arena. These drains will carry water away from your arena so that your arena does not hold water. It is very important to make sure your outdoor arena has drainage, even if the arena is located in a higher section of your property.

Lastly, I see a lot of issues with dust. Everyone has different ways to fight dust in their arena, whether it be watering the arena daily, adding different kinds of salts, or trying different sands. I’ve seen everything from pond sand, to river sand, to pool sand; but no matter what type of sand if it is not coated, you’re going to have dust. Our dust-free arena footings are all 100% dust-free. Our footings consist of silica sand, different additives based on what type of footing you choose such as fiber and rubber granules, and then both the sand and additives are coated in wax. The wax acts as a binder to hold all of the products together, and also coats the sand so that you will never have any dust! Choosing a footing that is dust-free is much more cost effective than fighting dust, year after year. Add one of our dust-free footings to your arena, and enjoy it for years to come!

Did you do research before you built your arena?

Retaining Boards in Arenas

September 21, 2015

Let’s talk about outdoor arenas. What is your biggest issue with your outdoor arena? Outdoor arenas are trickier to build and maintain than an indoor, for the fact that you are working against Mother Nature. An all-weather horse arena needs to be designed and constructed to deal with the many different weather conditions that Mother Nature may send your way. Having a traditional sand arena during these situations can make the fight even harder.

I think there are many aspects of outdoor arenas that are overlooked when building, then by the time you are done you wished you had done something differently. One of the biggest, minor things that I think is overlooked is the importance of retaining boards in an arena.

Retaining boards are very critical to an arena. They have the job of holding the footing in the arena, and stopping it from migrating into the drainage outside of the arena or grass. Many times, without using a retaining board, footing is pushed to the outside every time the arena is groomed. During this instance, customers have to replenish their arena every few years because of footing loss into their yard. Along with keeping the footing in the arena, retaining boards also create a nice clean boarder around the arena. This will stop grass from growing in the arena, and make it easy to maintain and mow the area around it.

Just below, you can see a graphic of a side view of how arenas should look. Your base should be about 2-3 inches of large aggregate stones, with 2-3 inches of compacted stone dust on top of that. Your retaining board needs to sit on the outside of your fence posts, directly on top of the aggregate stone. The retaining board can be held in place by the aggregate stone drainage on the outside of the arena, or you can install pins in the boards to hold it in place. The top of the board should be about 1-2 inches above your footing in order to stop the footing from escaping the arena.Footing Side View

IGK Equestrian has spent years studying and researching the best ways to build both outdoor and indoor arenas. We have driven or flown out to see customers, whether an hour away or across the country many times to help them with the installation process of their arena, and we can come to your arena for a consultation at any time, just call us up or send us information online! Our dust-free footings are the perfect addition to your arena installation. With never having to water the arena and less time on maintenance, you have more time to ride and train your horses.

Is there something you wish you did differently when installing your arena?