Posts Tagged ‘Horse Stall’

SuperStall Vs. Rubber Filled Mattress

May 3, 2016

You all know by now that I like to write my blogs based on questions I get when talking to customers. Lately I’ve been asked a lot what the difference is between a rubber filled mattress and our SuperStall Mattress. In order to explain the difference, first I’ll tell you a bit about the history of our company.

IGK Equestrian, LLC is the child company of North Brook Farms, INC. Twenty years ago, Peter and Carolyn Kyle (owners of North Brook Farms, INC and IGK Equestrian LLC) were dairy farmers milking 350 head on their 800-acre farm in central New York. Their veterinarian advised them to make their cows more comfortable, since well-rested cows produce more milk. So the Kyles decided to make the cows’ bedding softer and more enticing by incorporating recycled rubber.

They started the business by making these rubber filled mattresses. Over time we realized there were a few things about the rubber mattresses that we didn’t love. The first thing, that was very apparent was that the rubber filled cells, which were about 4ft x 5ft, were very heavy; weighing about 130 pounds! Both the manufacture process of these mattresses and the installation process were very labor intensive. During the installation process, the mattresses had to be pulled off of a pallet, carried to where they were getting laid down and then maneuvered so that they were laying correctly. Everyone’s arms were aching by the time the installation was completed! The second major downfall of these mattresses that we noticed is over time the rubber inside the cells compact. After being under an animal for a long duration, the rubber will nestle down in the cells of the mattress, where the various sizes and pieces of rubber fit together like a puzzle, and become hard. Having this mattress compact over time and become hard defeats the purpose of a comfort mattress for your animal. When we realized that the rubber filled mattresses did this, we decided to switch our systems to a foamSuperStall Foam Horse Mattress System mattress.

We have been using foam in our SuperStalls for over 10 years now. Our foam has been tested over time and has shown less than 1% compaction over a ten-year period. The foam is a lot less heavy than a traditional rubber filled mattress and has proven to provide comfort time and time again both in the dairy and horse industry! Your horse will be much more comfortable in their stall for years to come with a SuperStall System than a rubber filled mattress system!

Dyna’s Story- Navicular Syndrome

May 3, 2016
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Cindy & Dyna

I love my job. Mostly because I love horses, and get to look at gorgeous barns, pretty horses, and I get to talk to horse people all day. But talking to someone who loves an animal as much as you do is probably my favorite part about my job. Selling the products that we sell at IGK Equestrian, I get to talk to lots of horse people! Last week I had a local woman, Cindy, call me who had heard about our mattress system, from a friend who has our mattresses in her dairy barn! She was so excited about our SuperStall Mattresses that she drove out that day to the office to take a look at our product. She told me how she has two horses, and that one of them has Navicular Syndrome. I immediately fell in love with her story and her horse. I wanted to do everything I could to help out “Dyna”! Here is her story:

“Dyna found me in 2006 at the age of 8. She had been a show horse in many types of events from jumping to western pleasure to a lesson horse by the time I met her. I knew I was purchasing a “lame” horse but to what degree was unknown and by then the bond was formed. I wanted her no matter what! We discovered her navicular at the time of purchase with a routine vet check. After X-rays and many vet appointments and farrier trials with new shoes consisting of rim pads and egg bars along with medication and joint 12980514_944201222343187_1139237171_nsupplements she has been comfortable until this past winter.Knowing that she could become more “ouchy” over time and with age I tried to think of continual ways to keep her comfortable. A friend of mine suggested your product. I researched it online and thought it would be the perfect remedy. The mattresses were installed right away (in both of my horse’s stalls) and I have seen instant relief in how Dyna walks out of her stall and overall movement. I am so grateful and thankful to have found IGK Equestrian. Dyna is a “family member” and I want her to be as comfortable and happy as possible. I love he

SuperStall Horse Mattress System

Dyna checking out her new SuperStall!

Cindy also owns Dyna’s son Riley. Riley is sound and she wants to keep him sound so she figured putting a mattress in Riley’s stall would be a great way to do that. I love hearing stories like this and how much our SuperStall Mattress can help. I have heard so many accounts about horses no longer limping out of their stall, or seeing more shavings on the horse’s body everyday because they’re constantly lying down on the SuperStall. I’m so glad that we could help Dyna feel much more comfortable! If you have any questions and would like to know how our SuperStall Mattress System can benefit your horse, don’t hesitate to give me a call!

Broodmare Stall Tips

February 9, 2016

If you intend on breeding any of your horses or maybe have some borders that have bred horses, it really is important that you have a broodmare stall available at your barn. I’ve had some customers just open a partition between two stalls to create one big stall, or they put a big stall in the corner of the barn. However you build your broodmare stall, I have a few tips for creating the perfect atmosphere for your horse to bring her foal into the world.

A broodmare stall needs to be larger than a normal stall. Your mare needs to be able to roll around when she’s in labor, and the stall can’t be too small where she could accidentally step on her foal after its born. A lot of farms do at least a 12×18 stall, or if you are going to use two stalls with a partition you could go up to 12×24. Make sure that there is good ventilation in the stall area that you choose, but be sure that there is no direct drafts that may make the newborn cold.

The stall needs to be 110 percent disinfected. Be sure to strip any old bedding of the stall out and remove any buckets or feeders. Wash the walls of the stall, stall door, stall floor, basically any surface in the stall with a pressure washer or garden hose, and scrub with a stiff brush and detergent. You then can disinfect all stall surfaces with 2 ½ tablespoons of Lysol concentrate per gallon of water. Apply the solution with a spray bottle, sponge, or mop. Allow this to air dry. Pay close attention to any splintered pieces of wood or any imperfections that could harm the new foal. Fix or remove any problem areas.

The bedding in the stall should be safe for both the mare and the foal. Thick bedding in the stall is necessary, and needs to be kept clean. Straw is the best option for broodmare bedding. Shavings or sawdust can harbor bacteria, which could be a danger to your new foal.

Last but not least, double-check that you have enough lighting. There should be adequate lighting to be able to see everything that’s going on in the stall, but not so much lighting that your mare is stressed out from it. At night you should dim the lights or turn some of them off so that she has the nighttime feeling, but set the libroodmare stallghts so that you can still see the progress in the stall.

Many of our customers purchase out SuperStall system for broodmare stalls. It is very easy to sanitize and clean, and provides a comforting area for her to give birth in. They’ve even used it to go up the walls of the stall! Our stalls are all custom made for your exact stall size, so if you decide to create stalls that are partitioned, where the partition can be moved or if you do one large broodmare stall, we can make the stall for you!

How do you have your broodmare stall set up?

Winterize Your Horse Barn

December 1, 2015

Here in Upstate NY, our winters are brutal. Being located in the Finger Lakes Region of New York, we can get buried pretty quickly by lake effect snow. In the winter of 2015, we had 125.3” of total snowfall! As we start to batten down the hatches, or close the stall windows of our barn to keep the nasty cold out, you also should start thinking about how we are going to winterize your  horse barn. Here are a few tips!

  • Stock up on supplies you may need in the winter, such as hay or bedding. Some barns I know cut and bale their own hay, but if you purchase hay from someone else, stock up on it at the end of summer when prices will be the lowest. If you wait until the first of the year when you are running out of hay, prices can almost double. Be sure your hay is stored in a well ventilated area.
  • Take the extra time you’ll be spending in the barn to do a good dusting. Cobwebs in a barn can be a fire hazard and are not sightly. Use a broom covered with a cloth and go through your barn with a good cleaning. The cobwebs and dust that has collected over the summer aren’t good for your horses’ health or yours!
  • Walk around your barn and see where there may need to be repairs. Waiting until there are sub-zero temperatures to fix a gate is definitely not an ideal situation. Complete all of the repairs that you may see. Also be sure to know where everything is located around the outside of your barn. If you live in a climate like we do, snow can accumulate very fast and you may lose sight or forget where something was placed outside of your barn. Draw a map of your facility if you have to, so that you know where everything is located outside once the snow covers it up. Be sure that gates are all still accessible in the snow.
  • Although our first instinct is to close everything in the barn up for the winter to keep heat in, you still need to keep your barn well ventilated. During the winter, your horses are probably going to be spending 50 percent or more of their time in their stall. Mucking your stall daily, and keeping good ventilation throughout your barn will keep your horses breathing healthy air and keeping them happy.
  • Make sure you have enough space for your winter manure. A 1,000 pound horse can generate 50 pounds of manure each day. Even a barn with a few horses can quickly create a mountain of manure. Before winter comes, create an adequate place to store the manure for a few months, or construct a plan on how to remove the manure even with snow on the ground and how you’re going to dispose of it.
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Winterize your Horse Barn

The biggest issues that you may face in the barn in the cold winter months are spending additional time mucking out manure from the horses being inside more, and trying to keep the dust in your indoor arena down, without freezing your footing.  Both of these potential problems can be solved by installing our SuperStall Mattress System and our Dust-Free Arena Footing. Our one piece, wall-to-wall mattress system will eliminate deep bedding and cut down on time it takes to muck out your stalls. By installing our dust free footings in your indoor arena, you no longer have to worry about watering your footing in the winter and then the footing freezing from the moisture. Winters can be hard in a horse barn, but installing our products in your barn and taking some steps to winterize your horse barn
can make it easier!

Oops, I Spilled Water in My Stall!

November 23, 2015

I’ve helped out at a lot of different barns over the years. I like seeing exactly how everyone operates their facility and has their own particular ways. But no matter what, when I am in a barn and I am filling water buckets they always say “don’t let it overflow!!”

If you have a deep bedded system, the spilled water will create a big wet area, and you normally spill it right where the water bucket is, where the horse stands most of the time. Some barns will leave the water in the stall, and wait for it to eventually evaporate.  It is not good for your horse to stand in wetness for long periods of time. Too much moisture in the horse’s hoof will actually weakHunter Harrison 037en and break the hydrogen bonds that are in the cellular makeup of the hoof, and will make the hoof too flexible and reduce the hoof’s structure.  The hoof will become soft and weak. Other barns will pull out the three inches of bedding that it saturated and replenish that whole area with new bedding, becoming very costly. If you’re using thick rubber mats, this water can get under the mat and create mold; which is dangerous for your horse to be around.

If you were to have a SuperStall Mattress System in your stall, then spill some water, it is an easy clean  up! Our SuperStall Mattress keeps all liquids right on top of the rubber topcover. The topcover is not porous so you don’t need to worry about the topcover absorbing some water and creating bacteria, and water will not get under the topcover and create mold. You only need to bed your stalls about one inch, so you don’t have to worry about having your bedding being soaked. Most people with our stalls installed, just shop vac up the water that is sitting right on top of the cover and add a bit of refresher bedding. You’ll never have to tell your barn help “don’t let the water overflow!!” again!

 

Stall Floors

November 9, 2015

You would not believe the kind of questions I get during sales calls for our SuperStall Systems. How old is your oldest stall? (Our first one was installed in 2006!) How thick is your foam pad under the topcover? (1 1/8”) How thick is the full mattress system together? (Around 1 1/4”) The next question I normally get is “what flooring should be under the mattress system?”

When building a barn, you normally have a subgrade (your soil), then 2-4 inches of a subbase, composed of aggregate stone, and then 2-4 inches of a compacted crushed stone, such as limestone. There are a variety of floors that you can have in yourIMG_2205 barn. Some choose to keep this crushed stone base as the floor of their entire barn, some pour a cement center isle while keeping crushed stone in the stalls, while others will pour a cement floor inside the entire barn. Pouring cement in the entire barn, or at least a cement center aisle are the best options for horse owners. If you for some reason cannot pour any cement, there are ways to make crushed stone work. The most important thing when utilizing a crushed stone floor is to make sure that it is fully compacted. If you are using crushed stone as your entire floor, you will most likely disrupt only the top 1/2 inch in the aisle way. Everything under that 1/2 inch will not be disrupted if it has been compacted correctly. Both cement and crushed stone are not adequate enough for a stall floor. There should be some sort of barrier between your horse’s hooves and the hard surface. Think of how much our bodies hurt from standing on concrete all day, a horse is the exact same. They don’t want to stand or lay on a hard surface, and adding extra bedding for padding is not much help. The stall requires some sort of cushion for the horse.

Our SuperStall Mattress System works great with both crushed stone floors and cement floors. IGK SuperStall system is composed of foam and a rubber topcover. The foam lie
s directly on the floor, while the topcover is installed over the foam and attached to the stall walls, sealing the foam under a waterproof surface. When you have a crushed stone floor, we recommend that you have a plastic sheet under the foam, so the moisture that sometimes works its way up through the crushed stone, does not reach the foam. If you have any other questions that you would like me to answer in a blog please let me know!

SuperStalls Can Help You Go Green Too!

November 3, 2015

Horse Stalls Going GreenLast week I focused my weekly blog on how our footing can help your barn to “Go Green”. This week we’re going to continue the discussion and focus on our SuperStall Mattress Systems. Our SuperStall Mattress system is a wall to wall mattress consisting of foam and a topcover. The topcover attaches to the wall and seals off the foam mattress, creating a barrier so that no liquids can get to the foam. Our durable topcover keeps liquids on top and your horses happy. Since our SuperStall has the perfect amount of cushion, you don’t need to add three inches of bedding to give your horses more cushion, instead you only bed your stall at the most, one inch. When using less than an inch of bedding, you will be saving up to 60% in bedding. This not only saves in time and money, but in the environment too!

In our last post I spoke of composting your manure. By composting your manure, you will be able to recycle the manure and use it on your gardens or to fertilize pastures in the spring.  When you fertilize your pastures with compost, you are improving aeration and also water retention by creating healthy soil in your pastures. Composting your manure not only reduces your waste and improves soil quality, but reduces flies in your barn and can kill parasites and pathogens.  In addition to composting your manure, think about ordering your bedding in bulk. You should get a discount for ordering a larger amount and you’re also cutting down the amount of gas used to pick up or deliver. If you don’t think that you will use an entire load of bedding for your barn, perhaps think of a neighbor that would be willing to split the load with you. These are just a few options to make your barn more environmentally friendly.

What do you do to keep your barn environmentally friendly?


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